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Dr. Oetker Expands Capacity in London, Ontario

From: Food in Canada

London, Ont. – Dr. Oetker Canada is installing a high-speed, frozen pizza manufacturing line to its plant in London.

The province of Ontario is helping out with the project by investing $7 million through the Jobs and Prosperity Fund – Food and Beverage Growth Fund.

For more on Dr. Oetker:
Dr. Oetker closes plant in Grand Falls, N.B.
Feds, province invest in Dr. Oetker plant
UPDATE: Dr. Oetker coming to London, Ontario

In a statement, the government of Ontario says the new line “will help to create 103 jobs and retain 115 positions and boost competitiveness in London.”

The new production line includes dough preparation, baking toppings, freezing and packaging equipment. The statement adds that it “will be unique in that it will use high-speed press technology to manufacture both the smaller (one to 2 serving size) and the larger (family-size)  pizzas.”

The line will almost double the production rate at the plant to 18,000 pizzas per hour from 10,000 pizzas per hour.

The government of Ontario says the “investment will help to incease the amount of Ontario inputs that Dr. Oetker Canada uses to $23.3 million from $9.4 million per year, which will have a significant impact on the agri-food supply chain.”

Dr. Oetker Canada is the Canadian division of the Oetker Group, a multinational food and foodservices corporation.

Conestoga College Job Fair 2018

March 22, 2018

On March 21st, Conestoga College held their annual Job Fair in the Cambridge Campus Atrium. This event gives students the opportunity to network with a variety of different employers who are actively recruiting for full-time, co-op and summer positions for trades and apprenticeships. As one of the employers invited, Tri-Mach Group of Companies met with many enthusiastic students who brought forward insightful questions about our group of companies and millwrighting as a career.

On behalf of the Tri-Mach Group of Companies, we would like to take this opportunity to thank @ConestogaCollege for inviting us to attend as well as all of the students that participated in this highly successful event. Thank you to those who stopped by our booth – Tri-Mach Group of Companies would like to wish the best of luck to all of the future millwrights, welders and fabricators who apply for positions.

Visit www.conestogac.on.ca for more information about their programs and courses. 

We’re hiring!

Tri-Mach Group and Advance Millwrights are currently seeking passionate individuals for full-time licensed millwright positions. Individuals that are interested are invited to apply to resumes@tri-mach.com

Study Finds More Reasons to Eat Whole Grains

From: Food in Canada

Copenhagen, Denmark – A study headed by the National Food Institute at the Technical University of Denmark has found several reasons why consumers should include whole grains in their diets.

In an article (“Several reasons why whole grains are healthy,” published on Nov. 2, 2017 by Miriam Meister), the National Food Institute says researchers from various departments looked at consumers who swapped their refined grain products, such as white bread and pasta, for whole grain versions.

The study included 50 adults who were at risk of developing cardiovascular disease and type 2 diabetes.

What the researchers found was “that the participants had less inflammation in their bodies when eating whole grains,” especially with rye.

Participants also ate less overall. This is “presumably because whole grain consumption causes satiety. While eating the whole grain diet, participants have generally lost weight.”

The researchers add that what effects whole grains have on gut bacteria composition warrant further study.

For more on the study, click here

Saputo Acquires U.S.-Based Specialty Cheesemaker

From: Food in Canada 

Montreal – Saputo Inc. has acquired a U.S.-based specialty cheese company.

Betin Inc., which does business as Montchevre, is based in Belmont, Wis. In a statement, Saputo says the company has 320 employees and had revenues of CDN$150 million for the 12-month period ended June 30, 2017.

Montchevre, which was established in 1988, is the largest goat cheese manufacturer in the U.S. The company supports a network of independent family farms and using French cheese-making techniques makes more than 75 varieties of goat cheese.

The company also produces a full line of organic goat cheese and is the only U.S. manufacturer to produce non-GMO certified goat cheese.

On its website the company says the decision to sell was “difficult and emotional” but adds that “this alliance [with Saputo] will provide a stronger, more secure market for our 500+ milk producers and will help propel Montchevre to new heights.”

In the statement, Saputo says the acquisition “will enable the Cheese Division (USA) of Saputo to broaden its presence in specialty cheese in the U.S.”

New Dairy Processing Facility Opens in Winnipeg

From: Food in Canada

Winnipeg – MDI Holdings Corp. officially opened its new state-of-the-art dairy processing facility creating 67 new skilled jobs in the city.

MDI Holdings, says a statement, is a joint venture of BC-based Vitalus Nutrition Inc. and Ontario-based Gay Lea Foods Co-operative Ltd. MDI Holdings is short for Manitoba Dairy Ingredients Holdings Corporation.

The new $100-million dairy facility will process milk from Manitoba and Western Canada. The facility has a current milk processing capacity of up to 180 million litres and will produce a full range of high-value milk proteins, including MPC 85, MPI 90 and buttermilk powders as well as butter. For dairy farmers in Manitoba the new facility is welcome news.

David Wiens, chair of the Dairy Farmers of Manitoba, says in the statement that the organization is “excited to have new dairy processing capacity and capabilities in Manitoba and Western Canada as we continue to grow a sustainable dairy industry with our industry partners. Dairy Farmers of Manitoba and the Western dairy farmer organizations are pleased to provide the milk for this leading-edge processing facility.”

The facility took about a year to construct and involved “commissioning specially fabricated production lines and equipment was completed by local engineering and construction firms, supporting the trades sector in Winnipeg and the surrounding area.”

Vitalus Nutrition supplies customized dairy ingredients. The company processes milk and whey into various dairy ingredients such as MPC 80, MPI 90 and VITAGOSTM – an ingredient that is rich in galacto-oligosaccharides. The ingredients are used in baking, confectionery, dairy products, snack foods, instant formula, protein drinks, nutrition bars and other products.

Gay Lea Foods is a dairy co-operative with members on more than 1,300 dairy farms and more than 4,000 members overall. The company processes dairy cow and dairy goat milk into a range of dairy products, such as Spreadables, Smooth Cottage Cheese to Nothing But Cheese.

McCain’s 60th Birthday and a New Production Line

From: Food in Canada 

Florenceville-Bristol, NB – McCain Foods celebrated its 60th business anniversary with the city of Florenceville-Bristol.

The company officially opened its new $65-million state-of-the-art specialty production line, expanding its flagship potato processing facility in the city.  Florenceville-Bristol will see more than 40 new jobs as a result, says a statement from McCain Foods, and the construction of the building added to the economic activity in the region. The facility will also now require an additional 4,000 acres of potatoes, which will be supplied by New Brunswick potato farmers.

The statement says “the new 35,000-sq.-ft. potato specialty production line addition represents the largest capacity expansion investment in Canada in nearly 10 years.”  McCain adds that the investment in New Brunswick reflects the growing demand for frozen potato and potato specialty segments in North America in both grocery retail and foodservice.

McCain was founded in 1957 and continues to be a significant presence in the Canadian frozen potato market segment across retail, and foodservice and quickservice restaurants. The company says its potato products are made from 100 per cent real potatoes grown on farms close to each facility, which are found in New Brunswick, Manitoba and Alberta.

And from its humble beginnings in Florenceville with 30 employees, today it has 20,000 employees who operate out of 53 production facilities on six continents. The company had sales of more than $9 billion and is still family owned.

SLIM Program Supports Saskatchewan’s AG Processing Sector

From: Food in Canada

Regina, Sask. – A local brewer and food and ingredients company are reaping the benefits of a government investment.

In a press release (“Support for Value-Added Sector in Saskatchewan,” on Sept. 29, 2017), the government of Saskatchewan announced $330,000 in funding for Rebellion Brewing. And $500,000 for AGT Food and Ingredients.

The funding is through the Saskatchewan Lean Improvements in Manufacturing (SLIM) program.

The brewery, says the release, will use the funding to expand its brewing capacity, and add exterior grain storage and a canning system.

Mark Heise, president of Rebellion Brewing, says in the release that the brewery is growing. “We live here, we spend dollars here and our profits stay here,” he says. “In less than three years, our small brewery has created 20 new jobs with more on the way. The value-added agriculture sector has tremendous growth potential and is key to creating a diversified and resilient Saskatchewan economy.”

AGT says it will use the funding to support production and equipment upgrades. That includes improving its polishing, bagging and conveyor system to increase productivity.

Murad Al-Katib, AGT’s President and CEO, says in the release that, “Investments in infrastructure, value-added advanced manufacturing and innovative new technologies, aided through programs like SLIM, are assisting Saskatchewan agriculture in building sustainable competitive advantages.  These investments position Saskatchewan and Canada to capture opportunities with the world’s growing populations and rising incomes in emerging markets.”

Mars Canada Celebrates Official Opening of Bolton Food Plant Expansion

From: Canadian Packaging 

Mars Food has invested CDN$77 million in the 50,000-square-foot expansion of its Bolton, Ont. food plant to increase production of its ready-to-heat rice and grain products. Mars Food celebrated its official opening on October 11, 2017.

This expansion represents the single-largest capital expenditure in the history of Mars Food, and will the much-needed capacity having been designed for future growth. Most importantly, the state-of-the-art, LEED Gold-certified facility will add 37 new highly-skilled jobs.

The Bolton food plant expansion comes on the heels of a similar expansion of its chocolate facility located in Newmarket, Ont. Together, the two expansion represents a total investment of $147 million in 2017, greatly increasing the company’s presence in Ontario.

About Mars Food
Mars Food is a fast-growing food business, making tastier, healthier, easier meals for all consumers to enjoy. Headquartered in Brussels, Belgium, Mars Food is a leader in producing great tasting products such as: Uncle Ben’sDolmioSeeds of ChangeMasterFoodsSuzi WanEblyRoycoKan Tong, and Raris. Mars Food is a division of Mars, Incorporated.

About Mars Canada
Mars Canada is a subsidiary of Mars, Incorporated, a private family-owned business with more than 1,300 associates across the country. In Canada, Mars was established in the late 1940s and is known for some of the Canada’s best-loved brands, including Uncle Ben’sSeeds of ChangeMaltesersM&M’sPedigreeSnickersRoyal CaninWhiskas, and Excel. Mars in Canada comprises four business segments: food, chocolate, Wrigley and petcare. Mars Canada is one of Canada’s top 100 employers. For more information, visit www.mars.com/canada/en.

Frozen Foods: Key Considerations To Optimize The Packaging Process

From: Food Manufacturing

Global interest in frozen foods has soared in recent years, resulting in numerous growth opportunities for manufacturers. Expected to reach close to $9 billion (USD) by 2019, the global frozen food packaging market will grow at a compound annual growth rate of approximately 5 percent during the period 2016-2020.

Worldwide economic growth and rising incomes, as well as consumers’ increasingly busy lifestyles, mean that more and more people are looking for convenient meal options that fit within their busy lives. Technological advancements have also played a central role, with new film types and improved packaging designs coming to the forefront. Vertical form, fill and seal (VFFS) systems are widely used to package frozen produce due to their flexibility, high sealing performance, hygienic design and reliability in harsh environments. However, there are several considerations for manufacturers when specifying a frozen food packaging system. 

The frozen food industry has some of the highest safety standards, particularly concerning sanitation and cleaning procedures. Food packaging machinery in this industry needs to withstand some of the most demanding sanitation requirements and cleaning procedures. Ingress Protection (IP) ratings are commonly used across the food industry to measure the protection level of equipment against solid objects, liquids and mechanical parts. Frozen food packaging technology should typically be IP65 protected. Such machinery offers total protection from dust ingress and harsh washdown procedures, including low pressure water jets (from any direction).

Individual components of the packaging system are also required to meet regulatory requirements. The National Electrical Manufacturers Association’s NEMA 4x rating, for instance, stipulates that control systems must be protected against the ingress of solid foreign objects such as windblown dust, as well as harmful effects on the equipment caused by water or ice. Typically more corrosive-resistant than standard NEMA 4 units, NEMA 4x enclosures are regularly used in food processing facilities to offer protection for controls systems, where total washdowns with disinfectants occur frequently.

A hygienically designed packaging system is one of the best ways to optimize food safety and quality. VFFS systems are a popular choice as they are designed to leverage the benefits of gravity to transport products, and their sloping surfaces make it is easier to prevent food residues from accumulating on the equipment. Easier access to machine parts further simplifies cleaning procedures. Ideally, cleaning should be possible without removing components; but if components need to be removed, it should have a tool-less design with no loose parts. In addition, crevices, corners and other areas where food can build up are open invitations to cross-contamination. The packaging system design should therefore be free of features that create recesses, gaps and areas that are typically hard to clean.

Product application and the type of cleaning procedure often determine the best construction materials for the packaging system. When using harsh cleaning agents or frequent high-pressure washdowns, stainless steel is a must. It offers a smooth, defect-free surface to prevent product residue build-up, as well as easier cleaning. Alternatively, if dry cleaning is applied, food producers can consider other alternatives, such as aluminum.

The Digitalization of Food Palletizing

From: Food Manufacturing

The technological and social revolutions of the past few decades have completely reshaped industry. The food packaging and palletizing industry is no exception. In fact, the last ten years alone has seen the adoption of advanced technologies at an unprecedented rate. Alan Spreckley, robotics food and beverage segment manager, and palletizing robotics expert at ABB, explains how digitalization is repackaging the future of food palletizing.

Spreckly explains that this growing trend places a higher demand for single-portion servings of pre-prepared and pre-packaged food on the food industry, which makes the packaging and palletizing processes less linear than they have previously been. Similarly, the unstable economy of recent years has nurtured a generation of savvy customers, eager for the special offers and deals that retailers regularly provide, further complicating the palletizing process. This leads to scenarios where manufacturers will be required to change palletizing patterns quickly and cost-efficiently.

Robotics is taking over the palletizing industry. In the past decade, robot pricing has come down making this a cost-effective choice for palletizing applications. Robots are more flexible and require less maintenance and floor space. Our sister company (Advance Millwrights Inc.), provides equipment for bag filling/handling, bag sealing and robotic palletizing.

Go to www.advancemillwrights.com for more information on robotic palletizing.